SAMAIN MILL - ISO 22000
Majestic in its beauty, mighty against the hardships of nature, the olive tree has its roots deeply implanted in history, with origins dating back to our ancestor that lived in Jordan thousands of years ago.
Civilization after civilization have considered this tree sanctified, they have eaten its fruits as a delicacy, and used its leaves and oil. It was first cultivated in Jordan and Syria around 6000 BC and then moved westwards to reach the new world in which it was introduced by the Spanish settlers in the year 1500AD. According to the Old Testament, it was an olive branch that the dove brought back to Noah which let him know that the land was safe once again. A garland of olive leaves, a symbol of honor was found in the tomb of Tutankhamen. Pickled olives were found stored in the ruins of Pampell.
1. Operational Mill
The Operational system 2 phase system currently in use at Samain Ideal Olive Oil
Mill: Reception and Cleaning:
Samain Ideal Olive Oil Mill is a facility where olives are processed to extract
olive oil. The operation involves several key steps, often combining traditional
methods with modern technology to ensure high-quality oil production.
Main Steps in the Operation:
Olives are delivered to the mill, weighed, and cleaned to remove leaves, twigs, and dirt.
Crushing (Milling):
Cleaned olives are crushed (including the pits) using stone mills or metal crushers to form a paste.
The olive paste is slowly mixed (malaxed) to allow oil droplets to combine, improving yield and quality.
Extraction:
Oil is separated from water and solid residue using
either:
§ Modern Centrifugation (2-phase systems)
Separation and Filtration:
The extracted oil is further separated from any remaining water and filtered to remove impurities.
Storage:
Olive oil is stored in stainless steel tanks under controlled conditions to preserve quality.
Bottling and Packaging:
Finally, the oil is bottled and labeled for sale or export.
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Purpose:
To efficiently produce high-quality virgin or extra virgin olive
oil while maintaining hygiene, traceability, and sustainability.
2. Mill Maintenance
The
Maintenance of Samain Ideal Olive Oil Mill :
Regular maintenance of an olive oil mill is essential to ensure efficient
operation, high-quality oil production, and the longevity of equipment.
Maintenance involves routine checks, cleaning, and timely repairs across the
entire production Mechanical Maintenance:
Pre-Season Inspection:
Full check-up of all machinery before the harvest
season starts.
Lubrication of mechanical system and electrical systems.
Daily Cleaning:
Thorough cleaning of machines and production lines. o Follow a daily cleaning program.
Mechanical Maintenance:
Routine inspection and replacement of worn parts
(belts, blades, filters, seals).
Ensuring proper alignment and function of gears and motors.
Electrical & Control Systems:
Regular testing of sensors, control panels, and automation systems. o Updating software if applicable.
Sanitization:
Use of food-safe cleaning agents to sanitize tanks
and piping systems.
Prevents microbial growth and ensures hygiene.
Off-Season Maintenance:
Deep cleaning and overhauling of equipment.
Painting or treating exposed metal parts to prevent rust.
Purpose:
To maintain smooth, safe, and hygienic operations during production, reduce
downtime, extend equipment life, and ensure compliance with food safety
standards.